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ASE Study Guides

The ASE Study Guides for the various ASE tests series can be downloaded here in PDF format. To view and print these materials, you need to install free Adobe Acrobat Reader software on your computer. If you don’t have it installed, click here to download the latest version.

There’s an ASE Study Guide for each test series:  a detailed ‘roadmap’ of the individual tests, with sample questions and suggestions for further preparation. To download, just click on the name of the Study Guide(s) you need. When opened, each file will appear in a new window in your browser, so you don’t accidentally leave the ASE site when closing a file.
Click on each link below to retrieve the study prep guides.
  • Automobile & Light Truck (Includes Auto Service Consultant Test, Light Vehicle/CNG, Exhaust Systems)
  • Collision Repair & Refinishing (Includes Damage Analysis & Estimating)
  • Truck Equipment
  • Transit Bus
  • Advanced Level L1 – Test Information  
  • Advanced Level L1 – Composite Vehicle Type 3 Reference Booklet  
  • Advanced Level L2 – Test Information 
  • Advanced Level L2 – Med-Hvy Composite Vehicle Type 3 Reference Booklet  
  • Parts Specialist
  • Medium-Heavy Truck
  • School Bus

Free ASE Tips

Great auto maintenance advice is close at hand! Download your free Glove Box Tips Brochures today.

ASE’s popular series of Glove Box Tips Brochures help to build goodwill and increase awareness of ASE at the same time. Designed around key auto maintenance and repair topics, this popular series has earned accolades from consumer groups, trade associations, and the media. They’re focused, fact-filled…and FREE!

  • How to Communicate for Better Automotive Service
  • Keeping Your Vehicle in Tune with the Environment
  • Getting Your Vehicle Ready For Summer
  • Getting Your Vehicle Ready For Winter
  • Choosing the Right Repair Shop
  • How to Choose the Right Body Shop

HAZMAT and Chemical Resources

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It is the goal of FRT to provide members with accurate up-to-date information. We believe all workers are entitled to a safe and healthy workplace. Without access to the latest information, workers and their families could be at risk to injury and chemical exposure. Making this information available on our web page is just one way FRT is working toward this goal.  Please note that addresses on the internet change frequently.


The following are web sites relating to Occupational Safety and Health. FRT has found these to be helpful in research. These may also assist you in obtaining and providing valuable information to members in workplace safety.

Chemical Information and HAZMAT links
Chemical Information Miscellaneous Spanish Language Resources

For more resources, see Safety and Health Research Links

Chemical Information
Agency for Toxic Substance and Disease Registry
Environmental Protection Agency Safe Drinking Water
Canadian Centre for Occupational Safety and Health
Chemical Safety and Hazard Investigation Board
Cornell University MSDS
Metal and Nonmetal Mine Safety and Health Resource Page
MSDS Xchange
MSDS-Search

New Jersey Hazardous Substance Fact Sheets
NIOSH Pocket Guide to Chemical Hazards
National Institute for Occupational Safety and Health
Operation Safe Site an online booklet on
Personal Protective Equipment

Right To Know Network
Society of Toxicology
Vermont MSDS Collection
Environmental Defense Fund's Chemical "Scorecard"
Environmental Health Center/National Safety Council
Chemical Substance Data & Fact Sheets
Agency for Toxic Substances and Disease Registry Top of Page

Spanish Language Resources
National COSH Network
National Institute for Occupational Safety & Health
Occpational Safety and Health Administration - OSHA


Miscellaneous
American National Standards (ANSI)
American Society of Heating, Refrigeration and
Air Conditioning Engineer (ASHRAE)

Consumer Product Safety Commission
CorporateWatch
Firenet
National Fire Protection Association
National Safety Council
National Technical Information Sys.
Safety Research and Related Resource Information


Ford Course Study Guides

30N04T0.PDF
30N10T0.PDF
30N10T1.PDF
30N11T0.PDF
30N12T0.PDF
30S03T0.PDF
30S06T0.PDF
31S07T0.PDF
31S07TESTOUT.PDF
31S10T0.PDF
31S10TESTOUT.PDF
31S13T0.PDF
31S14T0.PDF
31S15T0.PDF
31S26T0_STUDENT-GUIDE.PDF
31S28T0_STUDENT_GUIDE.PDF
32S05T1.PDF
32S05T1.PDF.OLD
32S09T0.PDF
33S09T0.PDF
33S15T0.PDF
34S14T0.PDF
34S19T0.PDF
34S19T1.PDF
35S05T0.PDF
35S05TESTOBJ.PDF
36S02T0.PDF
36S05T0.PDF
36S08T0.PDF
36S12T0.PDF
36S12T0_MANUAL TRANS_TESTOUT.PDF
36S12T0_MANUALTRANSMISSIONTRANSAXLEREPAIR_REF.PDF
36S17T0 DIFF_4WD DIAGNOSIS AND REPAIR_REF.PDF
36S17T0.PDF
36S17T0_DIFF &_4WD_TESTOUT.PDF
36S17T0_DIFF_&_ 4WD_ TESTOUT.PDF
37S04T0.PDF
37S05T0.PDF
37S06T0.PDF
37S07T0.PDF
38S07T0.PDF
38S07T0_ BASE_BRAKES_TESTOUT.PDF
38S07T0_FCS_14354_REF.PDF
38S08T0.PDF
38S08T0_ ADV_BRAKES_ TESTOUT.PDF
38S08T0_FCS-12969-REF.PDF
38S09T0.PDF
41S01T0.PDF
51S04T0.PDF
51S08T0.PDF
51S08T1.PDF
51S08T2_V2_SG.PDF
51S11T0.PDF
58S01T0.PDF
58S02T0.PDF
TF1010008S.PDF
TF1010009S.PDF
TF1010010S.PDF
TF1010011S.PDF
TF1010012S.PDF
TF1010013S.PDF
TF1010014S.PDF
TF1010015S.PDF
TF1010016S.PDF

Organizations

Automotive Engine Re-builders Assoc. (AERA)
Automotive Parts & Accessories Assoc (APRA)
Automotive Service Assoc. (ASA)
Automotive Service Council (ASC)
Automotive Service Excellence (ASE)
California Automotive Teachers (CAT)
California Automotive Wholesalers' Association (CAWA)
Council of Advanced Automotive Trainers (CAAT)
International Auto Mobile Air Conditioning Assoc. (IMACA)
J.D. Power & Associates
Mobile Air Conditioning Society (MACS)
Mothers Against Drunk Driving (MADD)
National Automotive Dealers Assoc. (N.A.D.A.)
National Automotive Radiator Service Assn. (NARSA)
North American Council of Automotive Teachers (NACAT)
Rubber Manufacturers Assoc.
Specialty Equipment Market Association (SEMA)
Society of Automotive Engineers
ASA Employment Classifieds
Automotive Career Consultants
Auto HeadHunter
Automotive Job Bank
Auto Jobs Bulletin Board (employment opportunities)

Parts & Accessories

1 Auto Body Parts
AC Delco
Auto Accessories Giant
Auto Accessories Superstore
Auto Direct Save
Auto Zone
Auto and Parts
Autohaus AZ
Checker, Kragen, Schuck's Auto
Car Quest
Denso
Discount Auto Parts Online
DuPont Automotive
Egge Parts House (hard-to-find obsolete parts)
Federal-Mogul
IPP - Import Performance Parts
J.C. Whitney
Mighty Auto Parts
Motor Haven
NAPA Online
Partfinder.Com Virtual Swap meet
Parts Store - Discount Honda Parts
Pep Boys
Rare Parts
Truck Parts Discount
Truck Stuff USA
Toyota Parts Store
UNeedAPart - Used Auto Parts
Wrenchead.com Parts Warehouse

OBD-II System Summary for Ford/Lincoln/Mercury

OBD Operation Summary for 6.7L Diesel - MY 2012
OBD Operation Summary for Fiesta - Model Year 2012

OBD System Operation Summary - Model Year 2012

OBD Operation Summary for HEV - Model Year 2012
OBD Operation Summary for 6.7L Diesel - MY 2011
OBD Operation Summary for Fiesta - Model Year 2011
OBD Operation Summary for HEV - Model Year 2011
OBD System Operation Summary - Model Year 2011
OBD System Operation Summary - Model Year 2010

OBD System Operation for Hybrid Electric Vehicles(HEV) - Model Year 2010

OBD System Operation Summary for 6.0L Diesel - Model Year 2009

OBD System Operation Summary - Model Year 2009

OBD System Operation Summary for 6.4L Diesel - Model Year 2009 '

OBD System Operation for Hybrid Electric Vehicles (HEV) - Model Year 2009

OBD System Operation for Hybrid Electric Vehicles (HEV) - Model Year 2008 
OBD System Operation Summary - Model Year 2008
OBD System Operation Summary for 6.0L Diesel - Model Year 2008
OBD System Operation Summary for 6.4L Diesel - Model Year 2008
OBD System Operation for Hybrid Electric Vehicles(HEV) - Model Year 2007

OBD System Operation Summary - Model Year 2007

OBD System Operation Summary for 6.0L Diesel - Model Year 2007
OBD System Operation for Hybrid Electric Vehicles(HEV) - Model Year 2006
OBD System Operation Summary - Model Year 2006

OBD System Operation Summary for 6.0L Diesel - Model Year 2006
OBD System Operation for Hybrid Electric Vehicles(HEV) - Model Year 2005
OBD System Operation Summary - Model Year 2005 (1186KB)
OBD System Operation Summary for 6.0L Diesel - Model Year 2005
OBD System Operation Summary - Model Year 2004

OBD System Operation Summary for 6.0L Diesel - Model Year 2004

OBD System Operation Summary for 7.3L Diesel - Model Year 2003 

OBD System Operation Summary for 6.0L Diesel - Model Year 2003

OBD System Operation Summary - Model Year 2003

OBD System Operation Summary for 7.3L Diesel - Model Year 2002

OBD System Operation Summary - Model Year 2002

OBD System Operation Summary for 7.3L Diesel - Model Year 2001
OBD System Operation Summary - Model Year 2001
OBD System Operation Summary for 7.3L Diesel - Model Year 2000
OBD System Operation Summary - Model Year 2000

OBD System Operation Summary for 7.3L Diesel - Model Year 1999
OBD System Operation Summary - Model Year 1999
OBD System Operation Summary for 7.3L Diesel - Model Year 1998
OBD System Operation Summary - Model Year 1998

OBD System Operation Summary for 7.3L Diesel - Model Year 1997

OBD System Operation Summary - Model Year 1997
OBD System Operation Summary - Model Year 1996

How to Articles - Edmunds.com

  • How To Clear Foggy Headlights - 04/17/2012
  • Clean Your Car Without Washing It - 12/06/2011
  • Recycle Your Used Motor Oil - 08/11/2011
  • 5 Automotive Fixes You Can Do Yourself - 08/09/2011
  • How To Quickly Decode Your VIN - 04/28/2011
  • Winterize Your Vehicle - 12/01/2010
  • Getting Clear on Windshield Repair Kits - 05/04/2010
  • The Top-Down Oil Change - 12/08/2009
  • How To Budget and Lower Automotive Expenses - 09/24/2009
  • How to Contact Your Vehicle Manufacturer - 08/13/2009
  • How To Find the Right Car for You Video - 05/13/2008
  • How To Check Tire Pressure and Inflate Tires - 04/08/2008
  • How To Choose Tires and Wheels - 10/25/2007
  • Rotate Your Tires - 10/25/2007
  • How To Find Your Car Owner's Manual Online - 04/24/2007
  • How to Inspect and Replace Vehicle Lighting - 02/15/2003
  • How To Maintain Your Car's Fluid Levels - 02/13/2003
  • How To Drive in the Snow - 02/11/2003
  • How To Tow a Trailer - 02/09/2003
  • How To Install Tire Chains - 02/07/2003
  • Heel and Toe Downshift - 02/05/2003
  • How To Inspect and Replace Automotive Fuses - 02/03/2003

Quick Reference Guides

The information below is available at no charge, courtesy of Motorcraft© Technical Resources.
  • 6.0L/6.4L Diesel Engine Care DVD
    Ford PowerStroke 6.0L and 6.4L Diesel Engine Care.
  • Camper Loading
    View directions for loading slide-in campers onto your Ford Truck.
  • Easy Fuel TM "No Cap" Fuel Filler
    Introduction to the Easy Fuel Capless fuel filler system including use of the fuel filler funnel and the locking fuel plug.
  • Escape/Mariner Hybrid Emergency Response Guide
    Emergency procedures for the Ford Escape and Mercury Mariner Hybrid.
  • Escape/Mariner Hybrid Modifiers Guide
    A checklist of important facts to keep in mind and help ensure safety and quality when modifying a Hybrid Escape or Mariner.
  • Expedition Modifiers Guide
    A checklist of important facts to keep in mind and help ensure safety and quality when modifying an Expedition.

  • F650/750 (Yrs. 2009+) ABS Configuration Data
    Wabco ABS Configuration Data for F650/750 (Yrs. 2009+)
  • Focus Electric Emergency Response Guide
    Focus Electric Emergency Response Guide.
  • Fusion/Milan/MKZ Hybrid Emergency Response Guide
    Emergency procedures for the Ford Fusion Hybrid, Mercury Milan Hybrid and Lincoln MKZ Hybrid.
  • Fusion/Milan/MKZ Hybrid Modifiers Guide
    A checklist of important facts to keep in mind and help ensure safety and quality when modifying a Fusion Hybrid, Milan Hybrid or MKZ Hybrid.
  • Heavy Hauling and Towing
    Link to fordvehicles.com which contains general hauling/towing information and the Interactive Towing Guide which provides RV and Trailer towing specifications.
  • Latest Calibration Information
    Access to the latest calibration information for emission-related modules.
  • Module Build Data (As-Built)
    Use VIN to obtain As-Built data
  • On Target, Collision Parts Newsletter
    Your downloadable newsletter for Ford, Lincoln and Mercury collision parts including some general technical information, position papers and resources for collision repair, published three times a year.
  • Police Interceptor Modifier Guide
    The purpose of the Police Interceptor Modifier Guide is to assist vehicle modifiers in achieving the highest standards of safety and quality in their products. This guide is a checklist to help ensure that certain important steps in the modification process have been considered.
  • Th!nk Publications
    - Workshop Manual
    - TSB's (Technical Service Bulletins)
  • Tire Pressure Monitoring Sensor (TPMS) - Rim Mounted
    How to remove a tire for vehicles equipped with Tire Pressure Monitor Systems without damaging the system.
  • Tire Pressure Monitoring Sensor (TPMS) - Valve Stem Mounted
    How to remove a tire for vehicles equipped with Tire Pressure Monitor Systems without damaging the system.
  • Towing Your Vehicle
    View the latest towing procedures for Ford, Lincoln and Mercury passenger cars and light trucks.
  • VECI Labels
    Provides Vehicle Emission Control Information (VECI) and a related calibration parts list.

Ford Factory Training Videos

  • 2008 Super Duty Power Mirrors PATS, and 6.4L Elevated Idle
  • 6R60 Transmission
  • Fuel Gauge operation & Saddle tank Sending units
  • Hotline Training Video
  • Hotline Training Video
  • Mustang power windows, Edge/MKX
  • The Smart Charge System
  • Hotline Assistance Request
  • TPMS and 6.0L EGR valve cleaning
  • 6.0L 06E17 Diagnostic Tips & Turbo Charger Cleaning
  • 2.0L - 2.3L engine timing & 6.0L EGR codes
  • Catalytic Converter Diag. & Repair
  • Signal Monitor Generator
  • 5.4 Liter Spark Plug Removal
  • 6.0 Injector Diag
  • IDS and You
  • 5R55 Press. Sole. Diag
  • PDA/PDS Set-up
  • SRS Diag. & BCE Diag Tips
  • NVH Diagnosis
  • 2006 SRS
  • 5.4 liter Camshaft Tool
  • Webasto Moon Roof
  • Wind & Water Leaks
  • Torque Shift Transmission
  • Electronic Throttle Bodies
  • 6.0 Injector Harness R&R
  • 6.0 TSBs and SSMs
  • CVT Pump R&R
  • Diag. & Repair Rear Axle Whine
  • Vehicle Modifications
  • Super Duty Trailer Brake
  • Pulse Vacuum Hubs
  • Escape Hybrid Brakes
  • 6.0 Oil Leak Diagnosis
  • Crank No Start 6.0 Diesel
  • WDS and You
  • Diesel Cold Start/Lacks Power

ASE Car Care Articles

Wondering how to care for your car?
Get the answers you need from an industry leader.

The most common question we hear from consumers is, “What do I need to do to take care of my car and avoid big repair bills?”

Fortunately, the answer is simple: establish and follow a maintenance plan.

A maintenance plan is essential for protecting your automotive investment — and maximizing the reliability and safety of your vehicle. The best place to start is by reading your owner’s manual, where you’ll find the manufacturer’s recommendations and maintenance schedules based on your driving patterns and habits.

You’ll also need to find a good repair shop. Whether a shop is connected to a new car dealership, part of a national chain, or an independent service provider, the most important thing to look for is whether they have ASE-Certified Technicians on staff. You’ll also need to know how to communicate properly and effectively to avoid misunderstandings that can increase repair and diagnostic costs.

So exactly how do you do all of this? Easy! Just click on the links below for articles that will answer your auto maintenance questions. You’ll find both specific advice as well as general recommendations that apply to all types of cars and trucks, and cover a wide range of topics. We hope you find some tips that help — and wish you safe motoring!

  • Smart Cars, Smarter Technicians
  • Auto Service Goes High-Tech
  • It’s Easy Being “Green”
  • Gas-Saving Tips for Your Auto
  • Ten Tips for SUV Owners
  • End of Summer Marks Perfect Time for Car Care
  • Springtime Auto Tips
  • Choosing the Right Repair Shop
  • Tomorrow’s Environmentally “Clean-Green” Vehicles Are Here Today
  • ASE: What’s in It for Car Owners
  • Stopping and Steering are Keys to Driving Safely
  • ASE: Certifying the Automotive Professional
  • Protect Your Auto Investment
  • Don’t Let Car Troubles Ruin Your Holiday Travels Travels

More Ford Training Videos


  • 39 2008     Super Duty Power Mirrors,PATS, and 6.4L Elevated Idle July 9 2007 High Bandwidth Low Bandwidth
  • 38 6R60 Transmission June 4 2007 Introduction 0:00 - 1:14 High Bandwidth Tech Tip - Cooler Flushing & Proper Documentation 1:14 - 1:59 Low Bandwidth Adding In-line Filters 1:59 - 2:24 Cooler Flushing 2:24 - 3:42 Using the TFT PID 3:42 - 4:37 Road Test Conditions 4:37 - 6:39 Diagnostic Procedures and Useful PIDS 6:39 - 7:37 Checking the Transmission Fluid Level 7:37 - 8:02 Updated Calibration and new TSB 8:02 - 9:23 Reprogramming the TCM 9:23 - 10:10 Clearing the TCM KAM 10:10 - 11:41 Transmission Adaptive Tables 11:41 - 11:59 Adaptive Shift Strategy 11:59 - 12:57 Mechatronic Replacement 12:57 - 15:44 Cool Tools & Tool Give-A-Way 15:44 - 17:36
  • 37 Fuel Gauge operation & Saddle tank Sending units 11 seconds April 9 2007 Introduction 0:00 - 0:54 High Bandwidth Fuel Gauge Diagnostic Tips 0:54 - 2:49 Low Bandwidth Fuel Gauge Job Aid 2:49 - 3:49 Starting the Fuel Gauge Diagnosis 3:49 - 4:43 Saddle Tank Filling Strategy & Sending Unit Operation 4:43 - 6:21 Saddle Tank Sending Unit Fault Modes 6:21 - 7:11 P0460 & Remote Start 7:11 - 8:10 P2879 - Fuel Tank Jet Pump Fault 8:10 - 9:20 Intermittent Faults With Sulfur Contamination 9:20 - 10:42 Updated Fuel Sending Units 10:42 - 11:06 Fuel Sending Unit Replacement 11:06 - 14:54 Cool Tools & Tool Give-A-Way 14:54 - 17:11
  • 34 Mustang power windows, Edge/MKX seats, and 2006 3.0L Fusion/ Milan/ Zephyr P1639 & Traction control light High Bandwidth Introduction 0:00 - 1:12 Low Bandwidth Edge and MKX rear seat Tech Tip 1:13 - 2:06 Mustang window overview 2:06 - 4:29 Bounce-back overview 4:29 - 4:54 Possible causes for false window bounce-back 4:59 - 5:53 Window adjustments 6:46 - 8:41 Window initialization 8:41 - 10:36 2006 Fusion/Milan/Zephyr overview 10:54 - 11:23 PCM programming tips 11:23 - 12:23 P1639 & Traction Control light details 12:27 - 12:57 Correcting the P1639 12:57 - 14:05 Traction Control light repair using the "No Communication" procedure 14;05 - 18:54 Cool tools and tool giveaway 19:04 - 21:11
  • 33 The Smart Charge System High Bandwidth Introduction & show topics 0:00 - 0:55 Low Bandwidth Smart Charge System Description 0:55 - 1:52 System advantages 1:52 - 3:35 Diagnostic tips 3:35 - 4:15 Visual inspection & preliminary checks 4:30 - 5:35 Checking for fault codes 5:35 - 5:55 Pinpoint test updates 6:05 - 9:27 Description of the charging system PIDS 9:27 - 12:15 Using the datalogger for charging system diagnosis 12:15 - 17:45 IDS charging system test overview & set up 17:50 - 20:01 Running the IDS charging system test 20:01 - 23:55 Charging system PID updates for the 2007 model year 24:25 - 27:42 Cool tools and tool giveaway 27:56 - 29:29
  •  32 Hotline Assistance Request & Electronic Returnless Fuel Systems High Bandwidth Introduction 0:00 - 1:04 Low Bandwidth Hotline Assistance Request description 1:04 - 2:55 OASIS changes 2:55 - 3:50 Hotline Assistance Request form details 3:50 - 4:44 Final screens after completing the form 4:44 - 5:30 Checking your status on the PTS web site 5:40 - 6:16 Electronic Returnless Fuel System components 6:44 -7:12 Manual fuel pressure adapter tools 7:12 - 7:38 Electronic Returnless Fuel System Operation 7:38 - 9:05 Starting the diagnosis 9:20 - 9:56 Command circuit operation and FP# PID 9:56 - 10:41 Monitor circuit operation� 10:41 - 11:47 FPM PID information 11:47 - 12:20 Oscilloscope set up 12:22 - 13:16 Oscilloscope readings - Monitor circuit� 13:16 - 13:48 Electronic Returnless Fuel System Fault code overview 13:58 - 14:26 P0191 14:25 - 16:33 P1233 16:33 - 18:27 P1235 18:27 - 19:26 P1237 19:26 - 20:16 Cool tools and tool giveaway 20:33 - 22:48
  • 31 TPMS and 6.0L EGR valve cleaning High Bandwidth Introduction 0:12 - 0:48 Low Bandwidth 6.0L EGR valve cleaning video 1:00 - 3:55 Different types of TPMS faults 4:26 - 5:12 Solid TPMS indicator and adjusting tire pressure for temperature� 5:20 - 6:32 TPMS sensor activation/ exciting the sensors 6:32 - 7:55 Flashing TPMS indicator 7:56 - 8:22 Vehicle inspection items/ starting TPMS diagnosis with IDS 8:22 - 9:13 B2872 fault code 10:37 - 11:16 TPMS sensor training 11:17 - 13:00 Proper tire removal and installation 13:27 - 17:02 Checking for the correct TPMS sensors 17:29 - 18:36 Using the sensor ID pid to determine if the sensor or wheel has been swapped 18:37 - 18:57 C2780 fault code 19:03 - 20:15 Examples of damaged sensors and cradles� 20:31 - 22:19 Service parts/ kits available 22:19 - 23:30 Cool tools and tool giveaway 23:43 - 25:50
  • 30 6.0L 06E17 Diagnostic Tips and Turbocharger Cleaning High Bandwidth Diagnostic reference materials 2:03 - 2:40� Low Bandwidth 06E17 drivability symptoms 2:40 - 3:25 06E17 Model year clarification 3:40 - 4:20 Turbocharger learn procedure 4:40 - 8:56 Additional diag if the turbocharger will not learn 8:56 - 18:53 Turbocharger cleaning TSB overview 19:08 - 20:52 Turbocharger cleaning procedure 20:58 - 25:35 Cool tools and tool giveaway 25:55 - 27:50
  • 29 2.0L/2.3L engine timing and 6.0L EGR codes High Bandwidth Cam Timing 4:20-13.40 Low Bandwidth 6.0L EGR Codes 13:40-23:40 Cool Tools 23:40
  • 28 Catalytic Converter Diag. & Repair High Bandwidth Tech Time Plus show topic index 1:05-2:25 Low Bandwidth Vehicles included or excluded in procedure 2:26-2:43 Customer concern & possible causes 2:43-3:17 Basic description of procedure 3:17-3:38 New flaring tool kit description 3:40-4:30 Bolt inspection 4:32-5:00 Flaring tool tips 5:01-5:12 Template description and tips 5:12-6:12 Converter kit part numbers 6:25-6:47 Converter kit contents 6:48-7:27 Copper gasket part number 7:28-7:39 Cat. Converter procedure 7:56:-18:53 HEGO removal tool part numbers 8:54-9:40 Using the template 9:41-10:47 Cutting the pipe 10:57-11:43 Removing the converter 11:48-11:57 Using the flaring tool 13:48-16:13 Tech Tip - Trailer brak controller 19:05-20:40 Cool Tool - Makita reciprocating saw 21:19-22:12 Tool giveaway - Ingersoll Rand angle die grinder 22:14-23:08
  • 27 Signal Monitor Generator High Bandwidth SGM Overview 2:01-2:56 Low Bandwidth SGM Mode Information 2:58-3:28 SGM Ground Information 3:30-3:40 SGM Sign Set-up 3:41-4:54 SGM Meter Display 4:58-6:04 SGM PID Monitor 6:05-6:51 Instruction tab� 6:52-7:00 SGM MAF Test 7:02-8:02 SGM CHT Test 8:03-8:35 SGM TSS/Frequency Test 8:36-9:20 Spark Duration Tool 9:50-11:32 PDA/PDS Requirements 11:44-12:13 IDS System Requirements 12:14-13:48 VMM L.E.D. Diagnostics 13:50-16:01 VCM L.E.D. Diagnostics 16:02-18:29 Commonized Remote Key Entry FOBs 18:30-19:27 AWF 21 6 Speed TCM Intialization 19:52-23:40 104 Pin Breakout Box Adaptors 24:10-25:06 Cool Tool VIM Upholstry Tool Kit 25:13-25:56
  • 25 6.0 Injector Diag. High Bandwidth Customer Induced Drive Concern 2:03-2:35 Low Bandwidth Maintenance & Oil Additives 2:35-2:45 TSB 05-16-6 Oil Information 2:46-3:06 Oil Quality TSB 04-9-3 Fuel in Oil 3:07-3:26 Scheduled Maintenance� 3:28-3:53 High Idle/Slow speeds Maintenance 3:59-4:50 Calibration for Rough Running 5:06-5:35 Oil Latching Injector Spool Valve 5:36-5:50 Glow Plug TSB 04-17-13 5:55-6:31 Test Glow plug with Ammeter 6:48-7:40 Fuel Inspection & Cetane Boost� 7:47-8:27 Fuel Pressure Test & Inlet Restriction 8:28-9:34 Cold Start Injector Test 12:35-18:44 VGT Turbo Test 18:45-1 PPT KA 10 VGT Actuator Diag. 20:35-21:55 PPT KA 11 VGT Sticking Diag. 21:55-23:10
  • 24 IDS and You High Bandwidth IDS System Overview 1:31-2:00 Low Bandwidth Laptop Requirements 2:03-2:47 Computer Specifications 2:50-3:10 Operating System Requirements 3:14-3:25 Acquiring IDS Software� 3:30-3:45 VMM Kit Rotunda # 164-R9508 3:46-4:55 VCM Kit Rotunda # 164-R9505 4:56-5:24 Toughbook� & DVD Drive 164-R9509 5:25-5:42 VMM, VCM & Toughbook� 1614-R9500 5:46-6:14 VCM & Toughbook� 164-R9501 6:15-7:15 VMM & Toughbook 164-R9502 7:16-7:54 NGS + Not Supported 7:55-8:21 IDS Software Location & Loading 8:40-10:59 Opening IDS Program 11:02-11:22 Setting up Preferences in IDS 11:23-12:42 Start New Session 13:00-14:37 Datalogger VMM & PVT Connection 14:38-16:48 VMM Ports 16:51-17:16 Coil On Plug Stress Test 17:26-19:50 Pattern Library 19:51-20:16 Secondary Ignition Test 20:41-22:31 Ammeter Connection 22:52-23:42 Pilot Findings 23:47-25:29 IDS & VDR 25:50-26:00 Web Training 26:08-26:36 WDS & IDS Support 26:45-26:57
  •  23 5R55� Press. Sole. Diag. High Bandwidth Cust. Sat. Program 04B22 2:01-2:17 Low Bandwidth Vehicles for Cust. Sat. Program 04B22 2:20-3:20 Warranty Action Notice 11-A-2005 3:24-3:56 Warranty Action Notice Access 3:57-5:01 Transmission additive 5:09-5:17 Fluid Recommendation 5:18-6:13 WAN 04A05�� 6:15-6:41 WAN 13C04 6:42-7:48 TSB 05-28-8 8:16-11:30 TSB 05-15-3 11:31-14:00 Harsh Shift Diagnosis 14:19-14:40 Transmission VDR set-up 14:41-17:30 VDR Upload 17:31-18:28 Transmission Schedule Maintenance 20:35-27:22
  • 22 5.4 VCT Theory & Operation. High Bandwidth VCT Components & Description 1:58-4:58 Low Bandwidth Noise Description / Isolation 5:21-6:10 Fuel Injector Noise 6:10-6:58 Normal Lash Adjuster Sound 6:57-7:50 Normal VCT Phaser 7:51-8:14 Checking Engine Oil 8:44-9:02 Good Lash Adjuster Noise 9:28-10:33 Bad Lash Adjuster Noise 10:35-10:55 Cold Start-up Chain Tensioner Noise 11:31-12:26 Phase Locking Pin 12:31-13:27 Phaser Noise Description 13:30-14:18 Normal and Abnormal Phaser Noises 14:19-15:03 Misaligned CAM Shaft by 1 Tooth 15:17-18:14 Oscilloscope Cam Alignment Diagnosis 18:34-21:23 VCT Datalogger PIDs 22:06-24:09
  •  21 PDA/PDS Set-up High Bandwidth Supported Pocket PCs 1:54-2:29 Low Bandwidth Unsupported Pocket PC 2:35-2:55 Required Equipment for P-PC 3:03-5:20 PDS software and Manuals 5:31-6:06 PDS Software Requirements 6:17-7:04 Loading PDS Software From VCM Disc 7:05-9:02 Downloading PDS from PTS 9:12-10:05 PDS Install set-up 10:05-11:35 Updating PDS Software 11:44-13:04 Setting Up PDS in P-PC Menu 13:12-14:00 PDS Features & Operation 14:05-18:06 PDS Datalogger 18:23-19:37 Connection PDS to Vehicle 20:16-21:30 Power Folding Mirrors 21:40-23:51 TSB 05-16-11 Safety Belt Retractor Speed 24:54-27:46
  • 20 SRS Diag. & BCE Diag Tips� High Bandwidth Lamp Flash Codes Diagnostics 2:05-3:01 Low Bandwidth Impact Sensor Locations 3:01-3:22 Air Bag Locations 3:23-3:36 Air Bag Resistance PIDs 4:13-7:13 Instrument Cluster Self-Diagnostic Test� 7:55-8:33 � Cluster Configuration 8:34-10:29 Blank Path Programming 11:00-16:06 Wiring Harness Repairs 16:15-23:40 Tire Press Monitor Activation Tool 23:58-24:35 Tire Press. Monitor Activation Tool 24:37-26:07 Fire Suppression Diag. Tool� 26:08-26:55 Transmission Fluid Level on 4R70-75E 26:57-28:07
  • 19 NVH Diagnosis High Bandwidth Mastertech Analyzers Components 2:03-2:51 Low Bandwidth Mastertech Analyzer Demo 3:08-8:12 EVA Analyzer 9:02-9:59 Dynamic Wheel Balance 10:49-11:51 GSP 9700 Balancer Demo 12:00-19:40 F-150 NVH Issues and TSBs� 20:35-24:08
  • 18 2006 SRS High Bandwidth 2006 New SRS Components 2:53-3:25 Low Bandwidth RCM Operation 3:40-4:58 Impact Sensors Operation 5:03-5:39 Driver's Seat Position Sensor 5:41-6:02 Safety Belt Buckle Sensor 6:03-6:21 Safety Belt Pretensioner 6:22-6:49 OCS Bladder System 6:53-7:09 OCS Rail System 7:10-7:28 Rail OCS Codes 7:29-8:08 OCS Communications 8:10-8:27 Pad Lamp Modes 8:28-9:19 Deployable Steering Column 9:20-9:43 2006 Explorer & Mountaineer Air Bags 10:06-10:51 Crown Vic Driver's Air Bag R&R 11:16-11:47 Side Curtains and Canopy 12:00-12:58 Air bag resistors 13:00-13:23 Safety Belt Tension Sensor 13:24-13:57 OCS Rezeroing 14:20-17:15 Deactivation & Reactivation and Depowering and Repowering 17:16-20:53 RCM Flag Fault PID Data 21:01-22:09
  • 17 5.4 liter Camshaft Tool� High Bandwidth Tools for Camshaft Sprocket R&R 2:09-2:38 Low Bandwidth Crankshaft Alignment 3:16-4:18 Camshaft Phaser Bolt Loosening 4:19-4:50 CMP Removal 4:51-4:58 Removal of roller followers or rocker arm 4:59-6:53 Neutralizing the Camshaft 6:54-7:15 Timing Chain Wedge Tool 7:27-8:55 Marking the Cam Sprocket to Timing Chain 8:56-9:22 Remove Cam Bearing Caps 9:23-10:22 Camshaft removal 10:23-11:23 Cam Sprocket removal 11:14-12:05 Bearing cap inspection 12:06-12:22 Phaser replacement 12:23-12:42 Reassembly of Cam and Sprocket 12:46-16:02 Removal of Timing Chain Wedge 16:03-16:49 Install Cam Followers 16:50-18:14 Tightening the Cam Sprocket Bolt 18:19-19:14
  • 16 Webasto Moon Roof High Bandwidth Moon Roof Service Parts 2:02-2:27 Low Bandwidth Moon Roof Water Leak Areas 2:50-4:13 Timing Adjustment Procedure 4:19-6:28 Closing Moon Roof Manually 6:29-7:02 Moon Roof Leak Diagnosis 7:19-8:38 Air Deflector Removal 8:42-9:16 Sun Shade Removal 9:23-9:50 Glass panel Alignment 9:51-10:01 Motor Initialization 10:14-11:46 VDR Set-up for BCE Module 12:36-16:35 Focus Wheel Cover Removal 17:10-18:50 Essential Service Tool Cross Reference Web Site 19:20-20:40
  • 15 Wind & Water Leaks High Bandwidth TBS & SSM Windnoise & Water Leaks 1:44-5:14 Low Bandwidth Ultra Sonic Leak Detector Tool 7:17-9:00 Engine Ear Kit 9:01-10:02 VacuTech Smoke Machine 10:03-10:35 Tips from the Assembly Plants 10:42-14:06 Door & Striker Alignment Diagnosis 14:07-15:59 Problem areas� 15:00-16:54 Door Adjustment Procedure 16:55-18:11 Ranger Concerns 19:00-20:10 Navigator & Expedition concerns 20:59-22:13
  • 14 Torque Shift Transmission� High Bandwidth Reassembly Tips 1:54-3:14 Low Bandwidth Parts & Tools for FSA 3:27-8:41 Transmission Case Changes 8:49-9:46 Which FSA kit to use 10:42-12:14 Transmission Disassembly 12:25-19:49 Examples of Hub & Plant With Bad Pins 19:50-20:53 Reassemble Transmission 20:54-30:35
  • 13 Electronic Throttle Bodies High Bandwidth ETC Overview 1:09-1:51 Low Bandwidth ECT Schematic 1:55-2:18 APP Sensor Input 2:19-3:34 Engine input sensors 3:41-5:03 Torque Output Sensors 5:04-5:35 Internal PCM Processors 5:36-6:28 Throttle Plate Controller 6:29-6:50 Throttle Body Assembly and Operation 6:52-8:00 FMEM or Limp Mode 8:09-12:45 ETC Codes 13:52-15:12 APP Codes 15:12-16:04 Throttle Position Sensor Codes 16:05-16:41 Throttle Plate Controller Codes 16:43-17:26 APP Sweep Test 18:05-19:42 Causes for FMEM 19:47-20:38 COP Stress Test 20:50-24:24
  • 12 6.0 Injector Harness R&R High Bandwidth FICM Harness Symptoms 1:10-1:43 Low Bandwidth FICM Harness Inspection 2:07-4:31 FICM Harness Protection Kit� 4:32-5:10 FICM Kit Installation 5:11-6:19 FICM Inj. Harness Replacement 6:42-10:25 SSM 17573 EBP & ICP Connector R&R 10:43-14:10 New 6.0 Tools 18:41-19:25 6.0 Rocker Arm R&R 14:17-22:33
  • 11 6.0 TSBs and SSMs High Bandwidth SSM 18316 MAF Delete 3:31-4:20 Low Bandwidth SSM 18362 EGR Operation 4:21-8:50 SSM 18366 Bio-Fuel Spec. 8:55-10:29 SSM 18397 Turbo Diagnostics 10:30-16:17 SSM 18405 6.0 Fuel Filter Parts 16:22-18:13 SSM 18554 6.0 Drivability Concern 18:17-21:12 SSM 18604 EGR Codes 21:13-22:26 TSB 04-25-18 Crank No Start Rough Running 22:30-24:18 TSB 05-01-02 Temp Gauge 24:19-25:21
  • 10 CVT Pump R&R High Bandwidth Preliminary Tests 2:34-4:33 Low Bandwidth Essential Service Tools 4:33-6:40 Part for Fluid Pump Assembly 6:45-9:36 CVT Pump Disassembly 9:50-15:00 CVT Pump Reassemble 15:01-25:39
  • 9 Diag. & Repair Rear Axle Whine High Bandwidth Axle Repair Kit 2:11-2:46 Low Bandwidth Axle Whine Identification 5:05-6:03 Axle Whine Causes 6:08-8:25 Axle Disassembly 12:19-15:59 Pinion Bearing Set-up and Install 16:00-20:12 Carrier Set-up and Installation 20:13-25:34
  • 8 Vehicle Modifications High Bandwidth Chassis Modifications 1:25-2:53 Low Bandwidth Transmission Modification 2:49-3:36 Engine Performance Modification 4:07-7:34 Exhaust Brakes Modification 7:35-8:26 Diesel Propane Injection 8:27-9:12 Indicators of Modifications 9:13-11:17 Diesel Modification Damage 11:25-12:58 Gas Engine Modifications 13:03-15:24 Exhaust Modification 15:25-16:37 Gas Modification Damage 16:38-17:02 Lack of Oil Maintenance 17:09-20:04 Lack of Air Filter Maintenance 20:09-20:58 Diesel Dusting 20:59-22:32
  •  7 Super Duty Trailer Brake High Bandwidth TBC Compatibility 1:46-2:47 Low Bandwidth TBC Operation 2:58-4:51 TBC Diagnosis 4:58-7:00 TBC Kit for 05&06 Super Duty Only 7:04-15:59 Trailer Brake Diagnostic with Emulator 16:00-19:45 6.0 Fuel Pressure under Load 19:51-21:49
  • 6 Pulse Vacuum Hubs High Bandwidth Heated Back Glass 1:12-3:06 Low Bandwidth 6.0 Compression in Fuel 3:06-4:51 Pulse Vacuum Hub Operation 5:14-6:49 PVH Diagnosis Vacuum Source 6:49-8:21 PVH Hub diagnosis 8:22-10:31 4X4 Bind on Turns 11:47-17:12 Integrated Wheel End 17:15-18:46 Shift motor & Plate PIDs 18:46-19:11
  • 5 Escape Hybrid Brakes High Bandwidth Brake Pad Replacement 2:39-4:32 Low Bandwidth Brake Bleed Procedure 4:52-13:46 Brake system inputs 14:01-14:23 Regeneration Brake Codes 14:24-16:57
  • 4 6.0 Oil Leak Diagnosis. High Bandwidth Prior Approval 00:48-6:13 Low Bandwidth 6.0 Engine Removal Tips 6:22-8:49 6.0 Engine Stand 8:50-10:11 6.0 Engine Oil Leak Tips 10:38-24:20
  •  3 Crank No Start 6.0 Diesel High Bandwidth Engine Oil Pressure 3:53-6:11 Low Bandwidth IPR Air Leak Test 8:38-11:18 ICP Pressure Test 11:18-12:34 7.3 IPR Tester 13:40-15:29 7.3 Injection Performance Tester 16:23-19:35 7.3 CMP Sensor Tester 19:42-20:37
  •  2 WDS and You High Bandwidth VDR� Setup 2:30-9:26 Low Bandwidth VDR Upload 12:46-14:00 Changing PIDs 14:00-16:20 Record Upload to Hotline 16:28-18.43 Active Commands 19:45-26:19 APP Operation 26:26-28:07
  • 1 Cold Start/Lacks Power High Bandwidth Diagnostic Wizards 2:06-3.30 Low Bandwidth Relative Compression 6:25-7:39 Glow Plug Op. 4:25-6:02 Power Balance 7:47-9:00
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